Laser-cut fixture for milling polycarbonate (Q67080)

From Library of Open Source Hardware
Revision as of 01:20, 26 February 2022 by Aisberg (talk | contribs) (‎Added [en] label: Laser-cut fixture for milling polycarbonate)
(diff) ← Older revision | Latest revision (diff) | Newer revision → (diff)
Jump to navigation Jump to search
No description defined
Language Label Description Also known as
English
Laser-cut fixture for milling polycarbonate
No description defined

    Statements

    0 references
    thingiverse.com
    0 references
    1.0.0
    0 references
    en
    0 references
    I use a lot of polycarbonate, but unfortunately it's not laser-friendly, so I wind up milling it. I lasercut this fixture out of acrylic to hold 4" wide strips of 3 mm polycarbonate, a convenient stock size that works well in my Taig CNC mill. It allows repeatable positioning (I can loosen the M6 bolts, slide more polycarbonate in, and tighten them again and run the same job without having to re-zero), keeps the material fairly stiff while cutting, and doesn't waste a lot of room with big clamps around the edge. NB make sure you have enough cutter length so the collet clears the M6 bolts at maximum depth. I run a 1/16" 2-flute spiral cutter at 600 mm / minute at top speed and it climb cuts nicely. Moving in the conventional direction I get strings of polycarbonate which wrap around the cutter and melt onto it, and scar up the work piece (circular scar in fixture at upper left side is an example of this).
    0 references
    MarkU
    0 references
    auto
    0 references
    https://spdx.org/licenses/CC-BY-4.0
    0 references
    www.thingiverse.com
    0 references